Manual, delayed, disputed
OEE calculated at month-end from handwritten logs. Downtime reasons guessed. Quality records in binders. Every meeting starts by arguing about whose numbers are right.
MAPP · MES / IIoT Platform
Transform your factory with a modular, AI-driven IIoT & MES platform.
MAPP is a next-generation digital manufacturing suite built as a secure, web-based platform for both on-premise and cloud environments. Six modules, one platform, complete visibility from shop floor to top floor. Modular. Intelligent. Connected.
The six modules
One Connected
One Connected
Factory.
Start with one module. Add the rest when you're ready.
MAPPOn-prem or cloud
The problem
Your machines already
Your machines already
know. Nobody's asking.
Most plants run on spreadsheets, whiteboards and operator memory. The data needed to prevent a stoppage, catch a defect or reschedule a line usually already exists inside the PLC — it just never reaches anyone who can act on it.
Before
With MAPP
Automatic, live, trusted
OEE, availability, performance and quality computed automatically from machine signals. Downtime captured with reason codes at the moment it happens. One version of the truth.
Result
Decisions, not reports
Bottlenecks identified with time-stamped loss analysis. Maintenance triggered by condition, not calendar. Schedules that respect what the line can actually deliver.
MES / IIoT architecture
From sensor signal to board report.
MAPP connects machines, PLCs, sensors and enterprise systems into a single intelligent platform — using open industrial protocols rather than proprietary gateways.
Top floor — Enterprise
ERP / SAP
BI & Reporting
Planning
Quality Dept
Management
MAPP · MES / IIoT Platform — on-premise or cloud
OPC UA · MQTT · Modbus · PROFINET · EtherNet/IP
PLC / PAC
Robot cells
Sensors / IO
Vision systems
Drives / Energy
- Your machines already produce it. Counts, cycle times, alarms, torque, temperature — sitting inside the controller.
- Open protocols carry it up. No proprietary gateway, no rip-and-replace of equipment that works.
- MAPP turns it into decisions. OEE, quality records, traceability, schedules — in front of the people who can act.
The six modules
One Connected
One Connected
Factory.
Start with one module. Add the rest when you're ready — they share one data model, one user directory and one set of dashboards.
01
MAPP EYE
Performance MonitoringComplete, real-time control over machine, line and plant performance. Automated OEE, live loss alerts, downtime reason codes, AI-driven analytics and custom KPI dashboards.
02MAPP ZEN
Digital Quality 4.0Digitises and connects every core quality process — from ballooning to PFMEA, PFD, control plans, digital inspection and online SPC — with native machine-vision support.
03MAPP TRAIL
Track & TraceFull traceability across products, materials, people and processes. Complete genealogy, real-time WIP, 4M traceability and compliance-ready reports.
04MAPP VITA
Maintenance ManagementUnifies preventive, condition-based and predictive maintenance with condition monitoring, digital work orders, tool and spare tracking, and MTBF/MTTR analytics.
05MAPP ADEPT
Production SchedulingTransforms planning with an intelligent OEE-driven engine — AI-assisted scheduling, ERP order syncing, what-if analysis, load balancing and adherence analytics.
06MAPP SPRINT
Digital Supply ChainTransparency, speed and intelligence across supply chain operations — material movement, supplier quality, ASN validation, batch traceability and lead-time analytics.
Deployment
On-premise, cloud, or both.
MAPP is a secure, web-based platform. Run it entirely inside your plant network where data residency matters, host it in the cloud for multi-site rollouts, or combine the two.
- Browser-based — no client installation on operator terminals
- Role-based access with audit trail and version control
- Integrates with SAP and other ERP systems for orders and WIP
- Standard industrial connectivity via OPC UA, MQTT and Modbus
- Multi-plant rollouts with per-site configuration
- Mobile and tablet-ready dashboards for supervisors
| Consideration | On-premise | Cloud |
|---|---|---|
| Data residency | Inside plant network | Hosted, region-selectable |
| Best for | Single site, strict IT policy | Multi-site, group reporting |
| Access | Plant LAN / VPN | Any authorised browser |
| Scaling | Sized at project start | Elastic per site added |
| Maintenance | AMC with KNEO | Managed by KNEO |
Outcomes
What changes after go-live.
Real-time visibility
Shift, line, machine and operator performance visible as it happens — not reconstructed a month later.
Reduced downtime
Live alerts for stoppages, losses and deviations, with reason codes that make root-cause analysis possible.
Higher productivity
Bottleneck identification with time-stamped loss analysis, so improvement effort goes where it pays.
Smarter decisions
AI-driven performance analytics and trend forecasting supporting operational decisions at every level.
Related
Standalone Quality 4.0 products
Auto Ballooning, Drawing Inspection Workflow, PFMEA Software and MAPP Vision — deployable independently or inside MAPP ZEN.
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Explore Ignition SCADALooking for something else?
See it on your data
Turn your factory data into actionable intelligence.
Book a working session with our platform engineers. We will map your machines, protocols and reporting needs before quoting anything.